Shaping the Future of Automotive Manufacturing Through Injection Molding
Precision, efficiency and innovation are critical in manufacturing, especially in the automotive industry, with its continued focus on sustainability and alternative materials
to increase fuel efficiency and decrease CO2 emissions in vehicles.
JVIS stands out as a leader in manufacturing innovation, from our blow molding and lightweighting capabilities to our latest injection molding technologies.
Because we are a vertically integrated supplier, JVIS provides injection molding in-house and can offer high-quality, high-volume, low-cost and geometrically complex components to suit any need. Let’s explore how we leverage injection molding to design and produce next-generation products for automakers across the globe.
What is Injection Molding?
Injection molding is a process used to manufacture plastic parts in large quantities. The process involves melting plastic resin pellets and injecting them into a mold, where they cool and solidify to form the final part. This technique offers several advantages, including high production efficiency, design flexibility and the ability to handle complex part geometries.
Injection molding is a preferred method in automotive manufacturing due to its ability to mass-produce parts cost-effectively. It offers design flexibility, allowing for the creation of intricate parts with diverse geometries. Additionally, injection molding produces high-quality, lightweight parts that meet automotive industry standards.
Advantages of Injection Molding
The advantages of injection molding are numerous, making it a popular choice for manufacturing a wide range of automotive parts. Some key advantages include high production efficiency, excellent repeatability and consistency, the ability to handle complex part designs, material versatility, reduced waste, and potential for automation.
While injection molding can be cost-effective for high-volume production, the initial investment in molds can be substantial. Factors influencing the cost of injection molding include the complexity of the part design, production volume, material type, part size and desired surface finish.
Common materials used in injection molding include various thermoplastics, such as ABS, polycarbonate, nylon and polypropylene. Additives such as glass fibers and colorants are often added to achieve specific properties. Equipment used in injection molding includes injection molding machines, molds, and auxiliary equipment, such as temperature control units and material dryers.
Injection Molding Expertise at JVIS
JVIS offers specialized techniques such as two-shot molding, insert molding, variable temperature molding (VTM), in-mold decorating (IMD) and low-pressure molding (LPM) to meet specific automotive part requirements. Our expertise in material selection and vertical integration combined with our in-house tooling engineers and mechanical engineering teams allows JVIS to streamline production processes and reduce costs for car manufacturers.
“Our dedication to quality shines through in our injection molding innovations here at JVIS,” said Swaroop Gurram, JVIS Mechanical Engineering Manager. “We continuously elevate precision and performance, ensuring impeccable tolerance, fit and finish. JVIS’ unwavering commitment to excellence is highlighted by our innovative approaches and world-class expertise.”
JVIS leverages its injection molding capabilities to create innovative automotive components, including various interior components, complex battery trays and robust exterior components. Our expertise goes beyond the automotive industry, with numerous consumer products — including our Paint Behind® tool — demonstrating the versatility of our manufacturing processes.
At JVIS, we always ensure that we are designing, engineering and manufacturing products that blend technology and innovation — all while balancing customer input. That’s why our engineering team is continually evaluating future technologies and trends, assessing current best practices, and cataloging lessons learned. From selecting the optimal molding and industrial coating technology to world-class assembly, JVIS has your specific need covered.
Are you looking for a partner to help bring your product from concept to consumer? Start a conversation with us at jvis.us/contact-us.